INDUSTRIAL HEATERS
Mica Band Heater
Mica Band Heaters are economical, high-performance heaters designed for uniform heating of barrels,
moulds, dies, and nozzles. They use mica insulation, allowing fast heat transfer and operational temperatures
up to 350°C. Their lightweight, low-mass design ensures fast heat-up and rapid thermal response.
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Key Features
- Operating temperature up to 350°C
- Superior heat transfer with uniform heating
- High dielectric strength for safe performance
- Long service life ensuring durability
- Available in one-piece or two-piece designs
- Options for cut-outs, thermocouples, and terminal variations
- Custom designs available as per client requirements
Technical Specifications
- Sheath Material: Brass / Stainless Steel
- Insulation: High-quality mica
- Width: Customizable
- Shapes Available: Round, square, rectangular, hexagonal
- Additional Options: Thermocouple holes, cut-outs, notches, straps
- Voltage: As per client requirement
Applications
- Injection moulding machines
- Blow moulding machines
- Extruders
- Plastic machinery barrels
- Hot runner systems
Ceramic Band Heater
Ceramic Band Heaters deliver high efficiency through conduction + radiation heating. With built-in ceramic
fibre insulation, they offer exceptional heat retention, reducing energy consumption by up to 25% compared
to mica bands. Ideal for high-temperature industrial heating up to 1200°F (650°C).
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Key Features
- Highly energy-efficient
- Ceramic fibre insulation for superior heat retention
- Durable stainless steel outer jacket
- Available in multiple terminal configurations
- Minimum diameter: 2”
- Minimum width: 1”
- Long-lasting and robust construction
Specifications
- Max Temperature: 650°C
- Outer Shell: Stainless Steel
- Internal Element: Nickel-Chrome (NiCr) wire
- Watt Density: Up to 45 W/in²
- Insulated Thickness: 5/8”
- Standard Gap: 3/8”
Applications
- Blow moulding
- Injection moulding
- Extrusion machinery
- Tank heating
- Pipe heating
Coil Heater
Coil Heaters (Hot Runner Heaters) are compact, high-performance tubular heaters engineered for precise and uniform heating in confined spaces. Manufactured using compacted MgO insulation and high-temperature NiCr wire, they ensure excellent thermal control and consistent heat profiles.
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Key Features
- Available in multiple cross-sections:
- Round: 3.3mm, 3.8mm
- Square: 3.3 × 3.3mm
- Flat: 1.8 × 3.2mm, 2.5 × 4.3mm, 4 × 6.4mm
- Uniform heat distribution
- High corrosion resistance
- Precision fit for hot runner nozzles
- Available with built-in thermocouples (Type J/K)
Technical Specifications
- Sheath: Chrome Nickel Steel
- Insulation: High purity MgO
- Element: NiCr 80:20
- Voltage Range: 24V–250V
- Max Sheath Temperature: Up to 750°C
- Power Tolerance: ±10%
- Leakage Current: < 0.5 mA
Applications
- Hot runner nozzles
- Packaging machinery
- Die cast nozzles
- Tube extrusion
- Pipe forming
Cartridge Heaters (Low & High Density)
Cartridge Heaters are compact heating elements engineered for deep insertion applications. High-density heaters provide superior watt density and rapid heat transfer, ideal for high-temperature operations. Low-density heaters are suitable for general-purpose heating.
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Key Features
- High watt density options
- Highly precise and concentrated heating
- Long service life with excellent heat resistance
- Available in various diameters and lengths
Applications
- Hot runner manifolds
- Packaging machinery
- Moulds and dies
- Shoe machinery
- Medical equipment
Tubular Heaters
Tubular Heaters are versatile and durable heating elements designed for manifold heating, bending applications, and a wide range of industrial processes. They deliver uniform heat and can be formed into custom shapes.
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Features
- High mechanical strength
- Suitable for high-temperature applications
- Even and consistent heat distribution
- Available in multiple diameters and configurations
Applications
- Manifold heating
- Industrial ovens & dryers
- Chemical and food processing equipment
Tubular Immersion Heaters
Immersion Heaters deliver direct and efficient heating for liquids in tanks, vessels, and industrial baths. Built to withstand corrosion and continuous operation, they ensure fast and reliable heat-up.
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Applications
- Water heating
- Chemical tanks
- Oil heating
- Industrial baths
Air Heaters
Air Heaters are engineered to heat air streams for industrial drying and hot-air applications. They offer rapid heat-up, stable temperature output, and reliable long-term performance.
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Applications
- Blowers
- Hot air guns
- Air handling systems
Strip Heaters
Strip Heaters consist of a flat heating element encased in a metal sheath, ideal for surface heating applications in industrial equipment.
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Applications
- Industrial ovens
- Dryers
- Hot plates
Infrared Heaters
Infrared Heaters use radiant energy to provide fast, efficient heating without direct air contact. They are ideal for applications requiring quick heat transfer.
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Applications
- Paint curing
- Plastic forming
- Drying and finishing processes
Cast-in Heaters
Cast-in Heaters are precision-machined aluminium or bronze castings with embedded tubular heaters, ensuring uniform heating for heavy-duty industrial applications.
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Applications
Extrusion machines
Blow moulding equipment
Nozzle Heaters
Nozzle Heaters are specialized heating elements designed for injection moulding machine nozzles to maintain consistent melt temperature and ensure smooth material flow.
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Applications
- Paint curing
- Plastic forming
- Drying and finishing processes
